One of the most powerful tools used in lean manufacturing is
Value Stream Mapping software. The ability to visualize the
current and future state of you company, and to be able to
analyze and share the information is a powerful thing
indeed.
Many people have a learning style that depends on
visualization to learn. It is not enough to listen, or
read, they need to see things drawn out or laid out. When
various media are used, the learning is even more
powerful.
An overview of Value Stream Mapping Software
The entire manufacturing facility can be mapped out.
This shows in a schematic manner, how the process flows,
from department to department. It is a logical map of how
things work (or don't work) in an organization. Value
stream mapping is the big picture, the flow chart of
everything.
Once you have the big picture, you can begin to break it
down into smaller parts. This is a very effective tool to
gain control of each and every operation, while maintaining
its connection to the whole.
The more people that are included in this process, the
better. When employees feel included, their morale
improves, thus their productivity increases. Programs that
are imposed from on high tend to meet with stiff
resistance.
In this process, you map out the present state of your
operation. This seems complex, but with some basic
templates, it is not so difficult. Once the present state
is revealed, a map of the future can be made.
The state of the future is more complex and requires
considerably more expertise and skill. This can be
particularly enlightening and encouraging because you can
see where you might be able to grow and develop.
Value stream mapping is an integral component of the
lean
manufacturing process, and must not be overlooked. It
is one of the most powerful tools you can use to improve
your bottom line.
Value Stream Mapping Software
There are many great suppliers of value stream mapping
software that can aid you in this journey. It would be very
foolish to make a piecemeal approach and do it on you own.
The benefits increase exponentially when you have an
outside, unbiased adviser. For this reason, it is a good
idea to hire a consultant to help with the entire
implementation of lean manufacturing.
Some value stream software programs use Excel
spreadsheets to do calculations and organize the data.
These programs help you to save time by enabling you to
fill in the blanks while the spreadsheet does the
calculating. You can then follow the suggestions to develop
your plan.
The goal is to reduce waste, and the software should
reduce your waste of time by doing things in a haphazard
manner.
A good program will include video
training to walk you through the process. It is one thing
to manage when the lean manufacturing consulting
adviser is present, but quite another when you are left
alone to make the 10,000 foot view of your process!
You should also be able to use them company-wide. If
everyone is on the same page and using the same
spreadsheet, communication is much easier.
This is an excellent resource used by hundreds
of business owners. You can download you own personal copy by
clicking here here. It comes with
a money back guarantee, and you are certain to
find it extremely useful in your search for answers.